PM Contracts are entered in P/M Master File Maintenance. The first three fields are mandatory and can either be entered manually or you may search the Machine Ownership or Equipment Files. Anytime you are entering a new contract you MUST search by the serial number to see if that machine already exists in the Machine Ownership File.
| PMSRCH S01 PERIODIC MAINTENANCE FRONT-END SEARCH 7/22/15 Term 239 8:46 Rel 9.00 Search P/M's By M [M]achine [C]ustomer [P]MCustomer [E]quipment(Customer's) [S]erial [Q]PMEquipment to Exit |
If the machine does not exist in the system at all, it will need to be set up in the Machine Ownership File before you can create the PM for the machine.
To create the Machine Ownership record, the fields listed below are required for proper creation of the record.
| SC030 S01 MACHINE OWNERSHIP FILE MAINTENANCE 7/22/15 Term 239 9:23 Rel 9.05 Make................ ML P.M. Model............... A300 Meter........... 623 Serial.............. 521111708 MTD Meter....... Customer Equipment.. 30277 YTD Meter....... Model Year.......... 2003 LTD Meter....... 623 Equipment Class..... Odometer........ Branch.............. 002 UCC Filing Date. Group Code.......... I30A Last Activity... 1/01/14 Status.............. Sync To Eq Br... Original Owner...... Previous Owner...... Current Owner....... 31246 FIVE S RANCH . Salesman.......... 25 PETE OLDHAM Delivered/Acquired 6/24/03 LTD YTD How Acquired...... N Counter. 256 256 Invoice........... S21621 Shop.... 4,893 4,893 Invoice Date...... 6/24/03 Amount Paid....... 40,361.00 Purchased From.... [M]odify, [W]arranty, [P]urchases, [C]omments, [D]elete, [R]eproduce [A]ddtnl Meters, [E]xit E |
|
Field |
Options |
Make |
The 2 position code referring to the machine manufacturer |
Model |
The Model of the machine |
Serial |
The Serial number of the machine |
Branch |
The current location the machine is located |
Current Owner |
The customer number of the current owner. For Internal machines that customer number will be 02915 |
Once you have created or confirmed that the Machine Ownership Record exists, creating the PM record will require the following fields to be set up to allow the system to generate the PM Due Report. Also described are other fields that should be used for proper reporting.
Access the P/M Master File menu selection. The following search screen will be displayed.
| PMSRCH S01 PERIODIC MAINTENANCE FRONT-END SEARCH 7/24/15 Term 239 11:14 Rel 9.00 Search P/M's By M [M]achine [C]ustomer [P]MCustomer [E]quipment(Customer's) [S]erial [Q]PMEquipment to Exit |
| PM020 S01 PERIODIC MAINTENANCE 7/22/15 Term 239 Called from PMSRCH 10:05 Rel 9.04 Make........ ML Model....... A300 Equipment..... 30277 Serial...... 521111708 Customer Equip 30277 Customer.... 41115 HAVENS, BILL Meter......... 623 Branch...... 002 Odometer...... Contract.... P.O. Number... Salesman.... Start Date.... Mechanic.... Stop Date..... Travel Miles Review Date... Zone........ Next PM....... Contact..... Last Type..... Location.... 41202 N. HWY 287 Next Type..... City MASTERSON TX 79058 WO Meter for Hourly PM's. Telephone 806/935-3038 Type Int Freq LastMeter Last Odom F/R Rate Next-Sch W/O LastPM A D 120 135.00 B C D [M]od, [R]epro, Re[S]ched, [C]omment, [P]ullLst, [L]abrPM, or [E]xit E |
|
Field |
Option |
Branch |
Enter the branch that the PM is contracted for if different than the branch that is displayed |
Contract |
If there is a contract number assigned to the customers agreement, enter that number here |
Salesman |
Enter the salesman number for the Salesman that obtained the contract |
Location |
Type in the physical address of the machine. This information will print on the PM Due report |
Customer Equip |
If your customer has their own equipment id number assigned to their units, you can enter the customers id number here |
Start Date |
Enter the date the contract starts – reporting field only |
Stop Date |
Enter the stop date of the contract – reporting field only |
Review Date |
Enter the date you want to review the contract for renewal – reporting field only |
Type |
Multiple PM’s can be created if needed, normally only Type A is used |
Int |
Enter the Interval Type of PM you would like created. D – Days W – Weeks M - Months |
Freq |
Enter the number that represents how many cycles of the Interval Type created in the previous field. ie. If you would like a PM to show as due every 3 months you would use an M in the Interval field and a 3 in the Frequency field. |
Rate |
Enter the rate for the labor that was agreed upon with the customer. This is a reporting field only so you will have to create the flat rate line on the work order and enter this amount. |
Last PM |
When creating a new PM, you will enter the Last PM that was performed on the machine and the system will then calculate the Next PM date using this date and the interval and frequency for this contract. If you do not enter a date in this field the system will not calculate a Next PM and it will not show up on your reports that service needs to be performed. |
Any changes you make here will not update any other module in the system. For instance, if you change the Customer or Branch, it will not go out and change this information in the Machine Ownership file.
The main purpose of the PM report process is to notify you that a particular PM is becoming due on machines in your PM Maintenance File. Below is a sample report that can be created with explanations of the fields that you will be able to customize to produce the report specific for your location.
| PM200 S01 PERIODIC MAINTENANCE REPORTS 7/22/15 Term 239 11:21 Rel 9.02 Report ID...... 11 Report Sequence Page Break Sequence Selections Sequence 1... 2 Y 1. Customer 5. Zip Code 9. Contract Sequence 2... 1 Y 2. Branch 6. Make 10. Name Sequence 3... 3. Salesman 7. Model 11. Serial# Sequence 4... 4. Mechanic 8. Zone Report Title........... PM DUE PRIOR TO MONTH END Report Format.......... C [R]enewals, Contracts [D]ue, [C]ustomer Summary, PM Machine [L]isting Page Break At Date..... N [Y]es, [N]o Print Pull Detail...... [Y]es, [N]o, With Part Onhand At All [B]ranches Create Documents....... [S]ale, [Q]uote, [N]o Print Documents...... [P]review, [D]ispatch, [N]o Print n/a To Queue [Y]es, [N]o Create Meter/Due Date. [Y]es, [N]o Document Class....... Use Contract Ship To. [Y]es, [N]o Segment By Customer.. [Y]es, [N]o Labor Segmenting..... [Y]es, [N]o Print Last PM Done... [Y]es, [N]o 'Lst Type' Inst line. [Q]uote Only, Do Not Print [L]ines, or Blank [M]odify, [S]elections, [D]elete, or [E]xit S |
|
Field |
Options |
Report ID |
The report ID is a unique identifier to allow you to save the report set up you have created. Pressing the enter key will provide you with a list of report id’s that have already been used. Find an id that is not being used to create the report for your location. |
Sequence |
The sequence fields in the report are only used for how you would like the report sorted |
Report Format |
There are four report formats that you have the ability to set up R – Renewels, which allows you to see a report based off of the Review Date if it is entered when setting up the machine. D – Contracts Due, this is the format you will use when you want the report to show you which machines are due for service C – Customer Summary, this is an informational report that will show all PM records that are set up in the system for the customers. L – PM Machine Listing, this is an informational report that allows you to create a list of all machines that are set up in the PM Master. |
Create Documents |
The system has the ability to create the new work orders for the PM’s that are coming up. This option should be set to N to make sure that the system only creates the report of what PM’s are due and does not automatically create additional open work orders. |
The second screen of the report set up allows you to specify the date range you would like to see upcoming service assignments that will need to be scheduled.
| PM200 S02 PERIODIC MAINTENANCE REPORTS 7/22/15 Term 239 Selection Criteria 11:22 Rel 9.02 Suppress Name & Address N [Y]es if Customer Number is the same, [N]o From Thru Date To Select (N).... 8/27/14 10/05/14 [L]ast PM, [N]ext PM, [R]eview, [S]tart, S[T]op, [H]ourly only Customer Range........ [M]odify, [C]ontinue, or [E]xit C |
|
Field |
Options |
Date To Select |
This selection tells the system which field in the PM Master Record to use when creating the report of machines that need service L – Last PM, will use the Last PM date to create the detail in the report N – Next PM, will use the Next PM date to create the detail in the report R – Review, will use the Review Date to create the detail in the report S – Start, will use the Start Date to create the detail in the report T – Stop, will use the Stop Date to create the detail in the report H – Hourly Only, is used only when scheduling PM’s using the meter The next section of this field is the From and Thru, you will need to enter the date range you would like to have the system use to create the detail in the report |
The third screen of the report is used to enter the information you would like the system to use to further narrow down the details in the report.
| PM200 S03 PERIODIC MAINTENANCE REPORTS 7/22/15 Term 239 Selection Criteria 11:23 Rel 9.02 Specific Selections 1 2 3 4 5 Branch............... 001 Make................. Model................ (Model Cont.).... Salesman............. Mechanic............. Comment Type (Print). Comment Type (Select) Load Batch Process: [Y]es, [N]o, [D]aily, [M]onthly, [L]ast Day Of Month Day Of Week [1=Sun,...,7=Sat] or [R]un Now N |
|
Field |
Option |
Branch |
You will need to enter the three position code for your branch so that the system will only pull the machines that are for your location |
Load Batch Process |
By using the “R”un Now option, the system will read through the records and create your report in the Printque |
The following is an example of the report that will be created when you request a Contract Due report.
| ASSOCIATED SUPPLY CO PAGE 1 002 PM DUE PRIOR TO MONTH END RUN DATE 7/22/15 12:35 41115 NEXT PM FROM 8/01/15 THRU 8/30/15 PM202 R11 9.04 SLS BR MECHANIC MK MODEL SERIAL CUSTOMER CONTRACT ZN MIL EQUIPMENT METER LT LATE CUSTOMER PO T NEXT PM CONTROL COMP JOB M INT FREQ RATE LAST PM LAST W/O 106 002 ML A300 521111708 41115 HAVENS, BILL 30277 41202 N. HWY 287 MASTERSON TX 79058 806/935-3038 A 8/13/15 D 120 135.00 4/15/15 |
Once you have reviewed your report, you will then need to open a PM work order to complete the work. When opening the work order, you will need to use the Document Class code of “P” to default in correct field settings. In order for the system to properly update the Next PM field, you will need to make sure that the labor that is posted to the work order uses the labor description code of “PM” and using the date that the labor was performed.